Scrubber systems are a diverse group of air pollution control devices that can be used to remove some particulates and/or gases from industrial exhaust streams.

P&P Scrubbers are individually customer specific designed by our long time-experienced engineers depending on the gas composition with or without a quenche for cooling the gas input.

We like to inform you about your specific scrubber solution.

Wet scrubbing

The exhaust gases of combustion may contain substances considered harmful to the environment, and the scrubber may remove or neutralize those. A wet scrubber is used to clean air, fuel gas or other gases of various pollutants and dust particles. Wet scrubbing works via the contact of target compounds or particulate matter with the scrubbing solution. Solutions may simply be water (for dust) or solutions of reagents that specifically target certain compounds.

Process exhaust gas can also contain water soluble toxic and/or corrosive gases like hydrochloric acid (HCl) or ammonia (NH3). These can be removed very well by a wet scrubber.

Removal efficiency of pollutants is improved by increasing residence time in the scrubber or by the increase of surface area of the scrubber solution by the use of a spray nozzle, packed towers or an aspirator. Wet scrubbers may increase the proportion of water in the gas, resulting in a visible stack plume, if the gas is sent to a stack.

Wet scrubbers can also be used for heat recovery from hot gases by flue-gas condensation. In this mode, termed a condensing scrubber, water from the scrubber drain is circulated through a cooler to the nozzles at the top of the scrubber. The hot gas enters the scrubber at the bottom. If the gas temperature is above the water dew point, it is initially cooled by evaporation of water drops. Further cooling cause water vapours to condense, adding to the amount of circulating water.

The condensation of water release significant amounts of low temperature heat (more than 2 gigajoules (560 kWh) per ton of water), that can be recovered by the cooler for e.g. district heating purposes.

Excess condensed water must continuously be removed from the circulating water.

The gas leaves the scrubber at its dew point, so even though significant amounts of water may have been removed from the cooled gas, it is likely to leave a visible stack plume of water vapours.